Desain Alat Bantu Khusus Untuk Proses Pengangkatan dan Pemindahan CNC HAAS V-F1
DOI:
https://doi.org/10.28926/briliant.v11i2.2217Keywords:
CNC Machine Transfer, Lifting Equipment, Structural Design, Simulation, Safety FactorAbstract
The relocation of the Haas V-F1 CNC machine in a vocational education environment requires a special lifting tool that is safe, precise, and suitable for the limitations of campus facilities. This study aims to design and validate a special lifting tool that is compatible with the characteristics of the 3,539 kg Haas V-F1 CNC machine at the Morowali Metal Industry Polytechnic. The research method used an engineering design approach that included collecting technical data on the machine, structural static calculations, CAD modeling, and strength validation through finite element analysis (FEA). The analysis results show that at a nominal load of 34,682 N, the lifting tool has a maximum Von Mises stress of 1.49 × 10⁸ N/m², a maximum deflection of 3.63 mm, and a safety factor (FoS) of 2.4, which indicates safe operating conditions and is well below the yield strength of structural steel. Gradual loading tests show that the structure still works elastically up to an additional load of 500 kg with a FoS of 1.3, but reaches a critical condition at an additional load of 650 kg with a FoS approaching 1.0. Thus, the lifting device is recommended to operate at a nominal load with a maximum additional load of 250 kg. This research resulted in a safe, practical, and feasible lifting device design that can be used as an operational standard for lifting CNC machines in vocational education environments.
References
Akbar, S., Syahruddin, S., Kartiko, I. J., & Purnawarman, O. (2024). Rancang Bangun Special Service Tool Remove dan Install Valve Spring Engine Dxi11 pada Unit Renault Trucks. Jurnal Alat Berat., 1(1), 11. https://doi.org/10.32487/jab.v1i1.8
Alkhaledi, K., Means, K. H., & Dalalah, D. (2022). Enhancing the safety and reliability for loading and unloading bulk storage bags and a new bulk feeder support design structure. International Journal of Computer Aided Engineering and Technology, 17(4), 462. https://doi.org/10.1504/ijcaet.2022.126661
Antartika, M. P., Budianto, B., Ari, M., & Suastika, I. K. (2020). The PERBANDINGAN HASIL ANALISIS METODE ELEMEN HINGGA BERBASIS SOFTWARE DENGAN SIMPLE SUPPORTED CALCULATION PADA KAPAL 50 PAX CRANE BARGE. JURNAL INTEGRASI, 12(1), 72. https://doi.org/10.30871/ji.v12i1.1451
Aprizaldi, M. F., & Saputro, C. D. (2022). Analisis Risiko Kecelakaan Kerja dalam Penggunaan Tower Crane dengan Metode Analitycal Hierarchy Process (AHP) (Studi Kasus Proyek Pembangunan Gedung Teaching Industry Learning Center (TILC) Sekolah Vokasi UGM). INERSIA Lnformasi Dan Ekspose Hasil Riset Teknik Sipil Dan Arsitektur, 18(1), 83. https://doi.org/10.21831/inersia.v18i1.34081
Buulolo, M., Wilson, W., & Budiman, I. (2021). Mitigasi Risiko Downtime Mesin Crane dengan Reliability Centered Maintenance. JOURNAL OF INDUSTRIAL AND MANUFACTURE ENGINEERING, 5(1), 1. https://doi.org/10.31289/jime.v5i1.3615
Chede, B. (2021). Design Consideration of Material Handling Equipment for Ganga Iron and Steel Limited, Nagpur. International Journal for Research in Applied Science and Engineering Technology, 9, 1221. https://doi.org/10.22214/ijraset.2021.36291
Hermawan, D., Hakim, A. R., Anwar, S., & Prayitno, D. (2024). PERENCANAAN PORTABLE CRANE KAPASITAS ANGKAT 1000 KG. Deleted Journal, 5(1), 1. https://doi.org/10.51616/teksi.v5i1.507
Jadhav, Mr. R. R. (2024). Design and Development of Portable forklift. International Journal for Research in Applied Science and Engineering Technology, 12(4), 4201. https://doi.org/10.22214/ijraset.2024.60847
Jalinus, N., Syahril, S., Haq, S., & Kassymova, G. K. (2023). Work-based learning for the engineering field in vocational education: Understanding concepts, principles and best practices. Journal of Engineering Researcher and Lecturer, 2(1), 9. https://doi.org/10.58712/jerel.v2i1.22
Junus, S. (2023). Design Of Lifting Aid Materials To Optimize Waste Loading Into Sealed Containers. Journal of Metallurgical Engineering and Processing Technology, 4(1), 17. https://doi.org/10.31315/jmept.v4i1.10185
Lima, I. V. D. S., Tuapetel, J. V., & Rahman, A. Z. (2022). Perancangan dan analisis kekuatan statis pada fixed-portable hydraulic scissor car lift platform dengan kapasitas 2 ton. SINTEK JURNAL Jurnal Ilmiah Teknik Mesin, 16(2), 92. https://doi.org/10.24853/sintek.16.2.92-103
Mereuta, V. (2024). FEM Analysis of Crane Hooks with Different Cross Section. International Journal for Research in Applied Science and Engineering Technology, 12(11), 2468. https://doi.org/10.22214/ijraset.2024.65625
Nguyen, T. H. V. (2019). Modelling and Analysis of Thermomechanical Stress at Connected Areas of Mini-lifting equipment using Three Different Methods. International Journal of Engineering Research And, 1. https://doi.org/10.17577/ijertv8is010101
Racz, S., Breaz, R.-E., & Cioca, L. (2020). Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach. Safety, 6(1), 10. https://doi.org/10.3390/safety6010010
Rosyidin, A. (2017). ANALISIS KINERJA MINI FORKLIFT SEBAGAI ALAT BANTU ANGKAT DAN ANGKUT DENGAN BERBAGAI VARIASI BEBAN 300 – 500 KG PADA LAB TEKNIK MESIN UMT. Motor Bakar Jurnal Teknik Mesin, 1(2). https://doi.org/10.31000/mbjtm.v1i2.727
Sanches, L. V., Goulart, C. A., Mac-Lean, P. A. B., & Villas-Bôas, L. A. (2024). Mechanical analysis and materials selection of a scissor lift system for pig transportation. Acta Scientiarum. Technology/Acta Scientiarum. Technology, 46(1). https://doi.org/10.4025/actascitechnol.v46i1.65406
Sarmiento-Ortiz, F., Topón-Visarrea, B., Iza, C., Morales, J., & León, V. (2024). Design of a load elevator as a measure to reduce ergonomic risks. IOP Conference Series Earth and Environmental Science, 1370(1), 12011. https://doi.org/10.1088/1755-1315/1370/1/012011
Skiba, R. (2020). Best Practice Standards and Methodology for Crane Operator Training—A Global Perspective. Journal of Transportation Technologies, 10(3), 265. https://doi.org/10.4236/jtts.2020.103017
Soori, M., Jough, F. K. G., Dastres, R., & Arezoo, B. (2024). Robotical Automation in CNC Machine Tools: A Review [Review of Robotical Automation in CNC Machine Tools: A Review]. Acta Mechanica et Automatica, 18(3), 434. De Gruyter Open. https://doi.org/10.2478/ama-2024-0048
Suprapto, R. K. N., & Wibawa, L. A. N. (2021). Desain dan Analisis Tegangan Rangka Alat Simulasi Pergerakan Kendali Terbang Menggunakan Metode Elemen Hingga. JTM-ITI (Jurnal Teknik Mesin ITI), 5(1), 19. https://doi.org/10.31543/jtm.v5i1.559
Umar, R. Z. R., Ahmad, N., Halim, I., Lee, P. Y., & Hamid, M. (2019). Design and Development of an Ergonomic Trolley-Lifter for Sheet Metal Handling Task: A Preliminary Study. Safety and Health at Work, 10(3), 327. https://doi.org/10.1016/j.shaw.2019.06.006
Widhianti, Y., & Saputra, A. (2022). Analisa Kekuatan Dan Getaran Overhead Crane 10 Ton Double Girder Dengan Bentangan 17 Meter Proses Material Handling. Teknobiz Jurnal Ilmiah Program Studi Magister Teknik Mesin, 12(2), 115. https://doi.org/10.35814/teknobiz.v12i2.3616
Widyianto, A., Arrozi, W., Sampurno, Y. G., Paryanto, P., Widowati, A., Aminatun, T., & Sunarta, S. (2025). Development of a mobile hydraulic press machine using finite element analysis. Eastern-European Journal of Enterprise Technologies, 1, 76. https://doi.org/10.15587/1729-4061.2025.316584
Yanbin, X., Zhang, J., Wang, X., Shabaz, M., Ahmad, M. W., & Ray, S. (2023). Research on optimization of crane fault predictive control system based on data mining. Nonlinear Engineering, 12(1). https://doi.org/10.1515/nleng-2022-0202
Yoon, J. S., Park, I.-H., & Lee, D. Y. (2025). A Review of Intelligent Machining Process in CNC Machine Tool Systems [Review of A Review of Intelligent Machining Process in CNC Machine Tool Systems]. International Journal of Precision Engineering and Manufacturing. Springer Science+Business Media. https://doi.org/10.1007/s12541-025-01343-1
Yuda, D. W., & Waty, M. (2024). ANALISIS BATA RINGAN YANG PECAH SAAT DIANGKAT OLEH TOWER CRANE. JMTS Jurnal Mitra Teknik Sipil, 249. https://doi.org/10.24912/jmts.v7i1.26630
Downloads
Published
Issue
Section
License
Copyright (c) 2026 Briliant: Jurnal Riset dan Konseptual
This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
