Rancang Bangun Smart Conveyor Pada Unit Produksi Politeknik Industri Logam Morowali

Authors

  • Angga Tegar Setiawan Politeknik Industri Logam Morowali http://orcid.org/0000-0001-9021-7673
  • Abduh Malik Alfafa Politeknik Industri Logam Morowali
  • Hendi Lilih Wijayanto
  • Justiadi Justiadi Politeknik Industri Logam Morowali
  • Suwandy Suwandy Politeknik Industri Logam Morowali

DOI:

https://doi.org/10.28926/briliant.v10i2.1840

Keywords:

NodeMCU, Cylinder Pneumatic, Conveyor, Sorter

Abstract

The metal industry requires an effective quality control system to ensure that produced items meet established standards. This study aims to design a NodeMCU-based smart conveyor capable of automatically sorting metal products based on dimensions while transmitting real-time data on sorted and unsorted product quantities to a MySQL database. This data can be accessed through a website designed to facilitate monitoring. The research methodology includes planning, hardware system design, software development, and system integration stages. NodeMCU serves as the main controller, reading data from dimension-detecting sensors and activating a sorting actuator in the form of a Cylinder Pneumatic. Sorting results are transmitted via Wi-Fi to a database and displayed in real-time on a web interface. The study results demonstrate that the system effectively sorts items based on their dimensions, with the sorting data accessible for real-time monitoring through the website. This implementation enhances production processes, reduces human error, and supports the Industry 4.0 concept through IoT-based data management.

References

Ananthi, K., Priyadharshini, S., Sabarikannan, S., Dharshini, R., & Dharshini, K. (2021). Design and Fabrication of Color based Automatic Yarn Carrier Sorting Machine. 2021 7th International Conference on Advanced Computing and Communication Systems (ICACCS), 1, 677–682.

Auliya, K., Yusfi, M., & Rasyid, R. (2023). Sistem Pemantauan Slot Parkir Menggunakan Sensor Ultrasonik JSN-SR04T dan Pengenalan Plat Nomor Kendaraan dengan ESP32-CAM. Jurnal Fisika Unand. https://api.semanticscholar.org/CorpusID:264329572

Boyko, V., & Weber, J. (2024). Energy Efficiency of Pneumatic Actuating Systems with Pressure-Based Air Supply Cut-Off. Actuators, 13(1). https://doi.org/10.3390/act13010044

Boysen, N., Briskorn, D., Fedtke, S., & Schmickerath, M. (2019). Automated sortation conveyors: A survey from an operational research perspective. In European Journal of Operational Research (Vol. 276, Issue 3). https://doi.org/10.1016/j.ejor.2018.08.014

Dabade, S. P., & Chumble, R. P. (2015). Automatic Sorting Machine Using Conveyor Belt. International Journal of Innovative and Emerging Research in Engineering, 2(5), 66–70.

Dezaki, M. L., Hatami, S., Zolfagharian, A., & Bodaghi, M. (2022). A pneumatic conveyor robot for color detection and sorting. Cognitive Robotics, 2, 60–72.

Eriyadi, M., & Fauzian, I. F. (2019). Desain Prototipe Mesin Sortir Barang Otomatis. JTERA (Jurnal Teknologi Rekayasa), 4(2), 147–156.

Falcao Carneiro, J., Bravo Pinto, J., & Gomes de Almeida, F. (2020). Accurate motion control of a pneumatic linear peristaltic actuator. Actuators, 9(3), 63.

Fitria, L., Amir, F., & Bahri, R. (2020). Smart Trash Menggunakan Metode Clustering Dengan Pendekatan Centroid Linkage. Jurnal Teknologi, 12(2), 159–166.

Frangeul, X., & Loizeau, A. (2022). A Conveyor Sorting Device. Google Patents.

Gebler, O., Hicks, B., Yon, J., & Barker, M. (2018). Characterising Conveyor Belt System Usage from Drive Motor Power Consumption and Rotational Speed: A Feasibility Study. PHM Society European Conference, 4(1). https://doi.org/10.36001/phme.2018.v4i1.556

Ghobashy, M. M. (2024). Regulatory aspects of the use of PVC and its blends, gels, and IPNs. In Poly (vinyl chloride)-Based Blends, IPNs, and Gels (pp. 551–576). Elsevier.

Hashimi, H., Yedukondalu, G., Srinath, A., & Srinivasa Rao, S. (2020). Design, model and simulation of automatic material sorting machine. Journal of Advanced Research in Dynamical and Control Systems, 12(2), 382–386. https://doi.org/10.5373/JARDCS/V12I2/S20201056

Kamboj, D. S., & Diwan, A. (2019). Development of Automatic Sorting Conveyor Belt Using PLC. International Journal of Mechanical Engineering and Technology, 10(8).

Khaing, M. W., Win, D. A. M., & Aye, D. T. (2023). Automatic Sorting Machine. International Journal of Science and Engineering Applications. https://doi.org/10.7753/ijsea0708.1002

Krishnan, B. B., Kottalil, A. M., Anto, A., & Alex, B. (2016). Automatic Sorting Machine. International Journal for Scientific Research and Development, 2, 66–70. https://api.semanticscholar.org/CorpusID:216015540

Nuva, T. J., Ahmed, M. I., & Mahmud, S. S. (2022). Design & Fabrication of Automatic Color & Weight-Based Sorting System on Conveyor Belt. Journal of Integrated and Advanced Engineering (JIAE), 2(2), 147–157.

Oladapo, B. I., Balogun, V. A., Adeoye, A. O. M., Ijagbemi, C. O., Oluwole, A. S., Daniyan, I. A., Esoso Aghor, A., & Simeon, A. P. (2016). Model design and simulation of automatic sorting machine using proximity sensor. Engineering Science and Technology, an International Journal, 19(3). https://doi.org/10.1016/j.jestch.2016.04.007

Paranjpe, P. P. (2021). Arduino based Bottle Sorting. International Journal for Research in Applied Science and Engineering Technology. https://api.semanticscholar.org/CorpusID:237829079

Prabhakar, K. P., Pattnaik, C. R. K., Nath, A. K., Dubey, A., & Somaiya, K. V. (2020). Design and Fabrication of Automatic Sorting Machine using Arduino. International Journal of Scientific Research in Science, Engineering and Technology. https://doi.org/10.32628/ijsrset207331

Prasad, A., Gowtham, M., Mohanraman, S., & Suresh, M. (2020). Automatic Sorting Machine. International Research Journal of Multidisciplinary Technovation, 2(1). https://doi.org/10.34256/irjmt2102

Sahara, A., Saputra, R. H., & Hendra, B. (2021). Object Separation System Based on Height Differences Automatically. Journal of Physics: Conference Series, 1807(1), 12017. https://doi.org/10.1088/1742-6596/1807/1/012017

Sahoo, A. K., & Udgata, S. K. (2020). A Novel ANN-Based Adaptive Ultrasonic Measurement System for Accurate Water Level Monitoring. IEEE Transactions on Instrumentation and Measurement, 69, 3359–3369. https://api.semanticscholar.org/CorpusID:203114108

Setiawan, A. T., Sulistyo, J., Wirakusuma, K. W., & Toha, I. S. (2022). Development of Internet of Things Cloud Shop Floor Machining Manufacturing System. ACM International Conference Proceeding Series. https://doi.org/10.1145/3557738.3557863

Setiawan, A. T., Suwandy, S., Wijayanto, H. L., & Arohman, A. W. (2024). Automated Sorting Conveyor Using Pneumatic Actuators for Industrial Applications at Morowali Metal Industry Polytechnic. Jurnal Teknologi Dan Manajemen, 22(2), 37–48.

Shrivastava, A., Pundir, S., Sharma, A., Srivastava, A., Kumar, R., & Khan, A. K. (2023). Design and Simulation of Automatic Product Delivery Sorting Machine Depending on the Size. 2023 3rd International Conference on Pervasive Computing and Social Networking (ICPCSN), 1779–1785. https://doi.org/10.1109/ICPCSN58827.2023.00298

Sughashini, K. R., Sunanthini, V., Johnsi, J., Nagalakshmi, R., & Sudha, R. (2021). A pneumatic robot arm for sorting of objects with chromatic sensor module. Materials Today: Proceedings, 45, 6364–6368. https://doi.org/https://doi.org/10.1016/j.matpr.2020.10.936

Sulistyo, J., Setiawan, A. T., & Toha, I. S. (2024). Development of cloud visualization a machining manufacturing system shop floor. Indonesian Journal of Electrical Engineering and Computer Science, 33(2). https://doi.org/10.11591/ijeecs.v33.i2.pp1005-1015

Sunata, A., & Rino, R. (2020). Jurnal Algor Rancang Bangun Alat Penghitung Jumlah Produksi Dengan Menggunakan Microcontroller Load Cell Berbasis Web Service. ALGOR, 1(2), 59–66.

Thike, A., Moe San, Z. Z., & Min Oo, D. Z. (2019). Design and Development of an Automatic Color Sorting Machine on Belt Conveyor. International Journal of Science and Engineering Applications, 8(7). https://doi.org/10.7753/ijsea0807.1002

Wang, M., Zhang, C., Sun, Y., & Dong, K. (2022). Seismic performance of steel frame with replaceable low yield point steel connection components and the effect of structural fuses. Journal of Building Engineering, 47, 103862.

Wibowo, H., & Gunanto, A. (2023). Development of roller tank prototypes for moving goods with a capacity of 5 tons. Jurnal Polimesin, 21(4), 458–462.

Xavier, M., Tawk, C., Zolfagharian, A., Pinskier, J., Howard, G., Young, T., Lai, J., Harrison, S., Yong, Y. K., Bodaghi, M., & Fleming, A. (2022). Soft Pneumatic Actuators: A Review of Design, Fabrication, Modeling, Sensing, Control and Applications. IEEE Access, 10, 59442–59485. https://doi.org/10.1109/ACCESS.2022.3179589

Xie, Y., & Zhang, Z. (2019). Development of Automatic Material Sorting Machine Based on PLC BT - International Conference on Applications and Techniques in Cyber Security and Intelligence ATCI 2018 (J. Abawajy, K.-K. R. Choo, R. Islam, Z. Xu, & M. Atiquzzaman (eds.); pp. 312–317). Springer International Publishing.

Yadav, P., Uikey, M., Lonkar, P., Kayande, S., & Maurya, A. (2020). Sorting of Objects Using Image Processing. 2020 IEEE International Conference for Innovation in Technology (INOCON), 1–6. https://doi.org/10.1109/INOCON50539.2020.9298360

Zhao, Y., & Li, J. (2022). Sensor-based technologies in effective solid waste sorting: successful applications, sensor combination, and future directions. Environmental Science & Technology, 56(24), 17531–17544.

Published

2025-05-06

Issue

Section

Engineering and Technology